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15 April 2014

(I) Quadcopter project with frame Tarot Iron Man 650, Maytech motors 620kv,T-Motor ESCs and 13'' props - Part I

After the last big quadcopter crash I have decided to start a new project instead trying to fix the current quad. I have been flying this FY450 with the same setup for almost a year now, and I had several crashes and other failures that makes the quad not able for shooting good video footage at this point.

I´ll try to build this multirotor from scratch, which is also a good way to learn how everything works. I pretend to use a lighter frame, and better motors, rotors and ESCs. I will reuse, from the current quad, the Naza M Lite with the GPS, the ImmersionRC 600mw video Tx with the camera, and the same Futaba R6208SB receiver.

Naza M Lite GPS, ImmersionRC video Tx 600mw, camera, Futaba R6208SB receiver
Naza M Lite GPS, ImmersionRC 600mw, Futaba R6208S

The components


For this new project, and after some research, I have chosen some components that hopefully will help to:
  • Increase flight time,
  • Better support of the total weight of the quad plus gimbal, camera, etc.,
  • Shooting smoother video footage.
This components are the following:
  • Frame Tarot Iron Man 650 foldable
  • T-Motor 30A 400Hz ESCs
  • Maytech motors 620kv
  • Tarot 13X5.5 Carbon fiber propellers

Frame Tarot Iron Man 650 foldable T-Motor 30A 400Hz ESCs Maytech motors 620kv Tarot 13X5.5 Carbon fiber propellers
T-Motor 30A, Maytech motors 620kw, 13x5.5 carbon fiber propeller
Frame Tarot Iron Man 650 foldable
Frame Tarot Iron Man 650 foldable
    T-Motor 30A 400Hz ESCs
    T-Motor 30A 400Hz ESCs
    Maytech motors 620kv
    Maytech motors 620kv
    Tarot 13X5.5 Carbon fiber propellers
    Tarot 13X5.5 Carbon fiber propellers

    Frame Tarot Iron Man 650 foldable


    Building the frame is easy following the instructions sheet. It looks resistant and well finished.

    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable
    Frame Tarot Iron Man 650 foldable

    It is important to level the motor holders, so they are as horizontal as possible.

    Frame Tarot Iron Man 650 foldable - level motor holder
    Leveling the motor holder
    I´m using now a propeller balancer with magnets, I used to do it in a rudimentary way, but I have to say that this balancer works great.

    Propeller Balancer with magnet
    Propeller Balancer with magnet

    Size comparison between the frame Tarot Iron Man 650 foldable and the frame Whirlwind FY450. The components on the Iron Man are just for illustrative purposes, I don´t know yet where I am placing them.

    Size comparison Iron Man 650 vs Whirlwind FY450
    Size comparison Iron Man 650 vs Whirlwind FY450

    Connections


    Now it´s time for soldering. As you can see in the following pictures, I have soldered together the ESCs and the Naza BEC positives to the red thick wire. The same process with the negatives. Then cover it with thermoretractable tube. This two main wires will be connected to the main battery. The gimbal and the FPV will be fed from their own batteries as usual.

    I think the following way of soldering two or more wires together is pretty good, I have done it just like you can see here:



    Soldering the T-Motor 30A ESC and the Naza BEC
    Soldering the T-Motor 30A ESC and the Naza BEC
    Soldering the T-Motor 30A ESC and the Naza BEC
    Soldering the T-Motor 30A ESC and the Naza BEC
    Placing the T-Motor 30A ESCs
    Placing the T-Motor 30A ESCs, and the wires inside
    Soldering Maytech motor 620kv with wire extension
    Before soldering
    Soldering Maytech motor 620kv with wire extension
    After soldering
    Maytech motor 620kv soldered with wire extensions
    Maytech motor 620kv soldered with wire extensions
    Maytech motor 620kv and frame Tarot Iron Man 650
    Maytech motor 620kv and frame Tarot Iron Man 650

    I´ll try to finish it in a couple of days!!

    Follow the second part here!


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